Toper 120kg Industrial Coffee Roaster
Complete solution, shorter roasting time
TKM - SX series industrial roasters provide complete solution for wholesale coffee roasters and coffee extract manufacturers with capacity options up to 6,000 kg/h.The series include 7 standard models with shorter roasting time, unlimited PLC and automation infrastructure.
Ready when necessary
TKM - SX roasters are engineered, wired and prepared fully compatible for future development and upgrade.
Standart features & equipment
- Sampling spoon and sight glass
- Lamp to see the coffee beans always under the same light
- 2 Thermocouples with one digital display (control switch to change input)
- 1 Alarm for warning of set temperature
- Customised Logo
- Manual Drum Discharge Tool (to be used in case of power cuts)
- Cooling tray cleaner and drum adjustment tool
- Chaff drawer under the drum
- Manual air flow control valve
- Pneumatical control for the green coffee hopper, drum gate and mixer outlet.
- To run the pneumatically controlled parts of the roaster you will need to purchase separately a suitable capacity Air Compressor. It should run at 8 bar with a minimum of 200litre capacity.
- Touch screen control with Toper Profile System
- Cropster / Artisan Ready with Digital Display
- Stand-alone chaff collector
- Simultaneous roasting and cooling
- High performance cooling tray and fan system
- Cooling tray / mixer safety system
- Heat indicator and digital control panel
- Start up and user manual
|Standards||CSA ANSI Z83.11-2006/CSA 1.8-2006 Gas Food Service Equipment, MD 2006/42/EC, LVD 2006/95/EC, EN 291-1:1991, EN 292-2:1995, EN 294:1992, EN 6020-1:1997, EN 1050:1996|
Price is for crated delivery of the roaster to your commercial premises only. All connection to gas, electricity and ducting to be arranged by yourselves using appropriately certified engineers using the manufacturers specifications. Please be advised industrial roasters ship on three iron pallets, a fork lift truck will be required to remove these from the delivering lorry and position the parts of roaster where required. The cooling tray arrives separate to the body of the roaster and will need connecting to the main body including the relevant wiring where appropriate. Industrial Roasters have two separate exhaust ducts, each exhaust is 30cm in diameter and will need appropriately heat rated ducting to exhaust the roasting gasses. Exhaust ducting should also be fitted while considering the exhaust ducting will need to be cleaned through periodically.
Please note because of the size of industrial roasters they are shipped in separate parts, Toper require an install team to attend your site over a period of 4 days to assemble the parts of the roaster and test its operation. Toper will supply the engineers labour free of charge, but the cost of flights and accommodation and food for them is chargeable to purchaser of the roaster.
Security Systems :
Gas Security & Pilot System for security and electronic ignition : Cut the gas connection
Mixer Security System: To protect any injury to user from rotating cooling tray arms.
Temperature Control: Digital Temperature controls and Digital Temperature indication Other Specifications:
Security drawer for the beans
New type chaff collector for easy chaff discharging.
Simultaneous roasting and cooling at same time.
Sampler and Glass window to control roasting
Installation and start up manual for easy using
High capacity suction for cooling fan
1 year guarantee
Gas and electric components are compatible to CE UL standards
After burner (Optional)
Water Injection - sprayed into bean mass on demand (Optional)
Hot Air Heating System (Optional)
Additional Thermocouple (Optional)
Additional Thermocouple with Digital Display (Optional)
Additional Thermocouple (Optional)
Additional Thermocouple with Digital Display (Optional)
1- GREEN COFFEE HOPPER: It’s used to put green coffee inside the drum.
2- GREEN COFFEE HOPPER VALVE: By opening this valve, the green beans fall inside the drum.
3- SAMPLER SPOON : Enables to check the beans during the roasting.
4- DUST ROOM GATE: to open and clean inside the dust room. There is two gates on the dust room. Above gate is not usable during the roasting. Do not open it during roasting. You can use the below gate for cleaning the dust room during roasting.
5- COOLING TRAY: Cools the coffee beans in three minutes.
6- MIXER DISCHARGE GATE: You can get the coffee beans out from this gate.
7- VIEWING WINDOW: Enable to see roasting process inside the drum during the roasting.
8- BURNER ROOM: Pilot flame and burner is inside this area as well as the flam9- DUST DRAWER: For cleaning the chaffs which drop down during the roasting from the drum gap.
10- EXHAUST AIR VALVE: Enable to adjust the exhaust fan suction. By closing this valve getting hot the drum is faster. Before 2 minutes closing the burner, it is enable to roast different type of coffees by adjusting the air suction at the end of the roasting.
11- ELECTRICALCONTROLBOX:All electric circuits is included inside this box.
12- DUST ROOM (CHAFF COLLECTOR) : Collects the chaffs from exhaust air and not let the chaff go off
from the chimney, keeps all chaffs inside the room.
13- LAMP: Enable to follow the roasted beans at the same light conditions in every roasting.
14- EXHAUST PIPE: You connect chimney this point.
|Light roasting capacity (kg/h)||720 - 360|
|Dark roasting capacity (kg/h)||552 - 328|
|Light roasting time (minute)||10 - 20|
|Dark roasting time (minute)||13 - 22|
|Drum capacity (kg)||120|
|Dimensions (W-H-D) cm||443 x 340 x 412|
|Installation area (W-H-D) cm||600 x 450 x 600|
|Heat source||(Thermal transfer) LPG - Natural gas - Propan (Hot air) Dizel - LPG - Natural gas - Propan|
|Heating system||Thermal transfer or hot air|
|Numbers of motor||6|
|Ambient temperature (C°)||+4 / +40|
|Gas connection (in)||1|
|Required air volume (m3/h)||3200|
|Automation||It's compatible with roasting profile system|
|Standarts||CSA ANSI Z83.11-2006/CSA 1.8-2006 Gas Food Service Equipment, MD 2006/42/EC, LVD 2006/95/EC, EN 291-1:1991, EN 292-2:1995, EN 294:1992, EN 6020-1:1997, EN 1050:1996|
|Power requirement, three-phase (A)||3,5|
|Frequency (Hz)||50 - 60|
|Voltage||240 - 380 - 415|
|Power requirement, three-phase (kW/h)||1,5|
All makes of coffee roasters and oxidizers have a blower mounted inside which forces exhaust air into the ducting. The oils and residues in the exhaust air are flammable. In the event of a ducting/flue fire, the internal duct temperatures can exceed 1000° F (538°C), which could cause nearby combustible materials to ignite. For this reason, it is advised to use at least stainless steel double wall positive pressure grease ducting (UL certified for USA or CE for European Union).
ROASTER: Ducting must be suitable for 1000°F (538°C) continuous and 1400°F (760°C) intermittent operating temperatures.
Note: Under no circumstances should Class B or Spiral-wrap ducting be purchased.
The exhaust system must be designed to operate with a static flue pressure between positive 0.25”WC and negative 0.15”WC at the exhaust of the roaster while in operation.
Designing an exhaust system requires a trained professional to calculate the efficiency of the system and proper size of duct. The ducting must be of sufficient diameter to accommodate the ACFM (actual cubic feet per minute) or ACMH (actual cubic meters per hour) of airflow. A knowledgeable Heating, Ventilation, Air Conditioning (HVAC) contractor can assist you with the best ducting layout for your site.
It is the responsibility of the roaster purchaser to ensure they fit adequate ducting that complies with regional regulations, we can supply details of experienced roaster consultants who can provide guidance on the entire roaster location, fitting and ducting as well as additional back up support. The rates vary depending on requirements and you would need to contact them first to confirm costs and to arrange to pay them seperately for this service.
Unless otherwise specified, Toper Roasters are built to order by the Factory in Turkey. Normal turnaround from a confirmed order is 6 to 8 weeks, although Toper do sometimes have stock available or being built for stock so it is always worth contacting us to confirm a delivery time on any specific model. Prices include crated delivery to your premises only, removing the roaster from the crate and into your premises will be at your own cost. Fitting suitable extraction, connecting to electricity and gas supplies as required will also be at your cost. Warranty covers non-wearing parts only, should an issue arise a replacement part will be sent to you and then an engineer arranged to fit the part. Warranty does not include issues caused by failure to clean the roaster, especially where chaff is allowed to build up or where the fan is not cleaned as per the roaster manual specification. All the general maintenance instructions in the Toper user manual should be followed in full, issues caused by failure to perform tasks such as drum alignment as per the manufacturers instructions will be fully chargeable to resolve.
INCLUDED - TOPER PROFILE SYSTEM WITH TOUCH SCREEN CONTROL Roast the best with your fingertips !..
Toper installed advanced Touch Panel to new shop roasters for the best repeatable roasting quality in the easiest way. To ensure the same quality and the same taste profile of your coffee, the Drop Down Temperature, Hopper Open Time, First Crack Temperature, Second Crack Temperature and Drop out –finish Temperature are taken into consideration. Toper Profile Roasting System is developed and enhanced for the use of roast masters.
* No installation difficulties
* User friendly with touch screen
*All motors are controlled with touch screen.
* One time purchase only (no monthly payments) * High Quality hardware
* Record & Repeat Feature
*Records up 12 profiles
*Includes an ethernet cable to connect the touch profile PLC to a computer running Cropster or Artisan.
* Suitable for all coffee types and origins
* Suitable for all roasting companies
* No additional parts needed